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Sad 24v incident, but interesting observations & outcomes; ideas welcome

TouringAccord

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Portsmouth
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CTDi-Executive
My background: I'm a car mechanic, but "retired", means I just do it for hobby now on my own cars...as I haven't got a garage, I like to join hands on in with a mechanic I know when my cars have a fault; means he does half and me the other half (as I work daytime so I can't do it it all)

Anyways, here's the interesting story about what happens when you connect 24volts to an Accord:

Problem: my follow mechanic has accidentally connected 24V to the starter battery on the attempt of starting the vehicle (...after a few days in the garage the battery was flat due to him leaving the key in the ignition lock ...first lesson: Accords draw power while the key is in ;)
Effects while incident: All Head lights /Main Beam/Sidelights switched on, different fans / sounds etc
Effects after incident: ABS/ VSA Compressor keeps running as soon as battery is connected, even while no ignition key in lock. So therefore we pulled out the VSA fuse.
As a surprise, the Accord starts & drives, but without the following modules/functions (I drive him since tehn, no problems - apart from that I have to use an Android App to get the actual Speed)
Functions in Dashboard not working: Speedo, RevCounter, MilesCounter (means the miles stay on the count of that day, since half a year now)
Functions in Dashboard working: Tank Gauge, Indicators, Headlights (all great..imagine without these!)
The VSA Light and Handbrake Light permanently on (well, not anymore as today I disabled them)
Car functions Not working:
Air-Conditioning does not recognize that engine is running, says “please turn engine on before using the Air-Conditioning
Radio not working, and obviously not the VSA/ABS
Car functions working: Interior lights, electric seats, electric windows, electric roof.
Interesting fact: NavigationSystem works (..it just fails to read the disc, that was before the fault already)

Attempted diagnostics:
A nearby garage we tried connecting with a simple tester – but he could not even establish a connection to the cars’ computer, as no response from the car whatsoever.
A more sophisticated Auto Electrical specialist, with more experienced electronics/Testing Equipment…they had the Accord for a few hours:
It turned out not as hoped that only one major CPU is fried, but three lower-ranking modules are faulty. They then stopped the diagnostics, as the cost of these parts would be already far higher than the cars value. Also these parts might be very hard to get used, as it’s a rare model (Executive), fully equipped with all stuff.
The parts found faulty were some “controllers”...one controlling the VSA/ABS, the one for the Air-Conditioning, and the radio Unit.

Now, the idea is not to get everything back to normal, but at least to find a way to get the MOT-essential functions back to life (Speedo)...

As said, today I disabled the warning lights off permanently (VSA/handbrake) - Instrument Cluster out, locating relevant SMD backlights and disabling them (by stuffing black fabric under the facia, tape underneath would have worked as well - all invisible).

BTW, the Accord breaks VERY well without the ABS, no hazard at all (all breaks have been overhauled just recently, as well as driveshafts and both lower suspension arms) so the car is still a really good car to drive daily, which I do.

Unfortunately like this, with a more thorough MOT Tester checking the ignition lights check, the car would not pass the MOT & would be rendered worthless/unusable/Scrap/Parts after the next MOT date (as ALL lights have to come on at ignition)

One way to get around this is to "officially" remove the ABS/VSA compressor module physically, as that is allowed by current MOT regulations...but, imgagne the hassle ripping that out (as sid, car functioning fine) so I suppose it will be a lucky dip, if or if not the MOT Tester notices or not :)

Apart for that, to get the speedo and Rev Counter working would be fine indeed - has any of you guys ever fitted a Speedo & Rev Counter bypassing the normal wires? (unlikely, I know - but that might be teh only way)

As said, I wanted to share my story, sorry it got long - after all who knows what happens after frying car electronis, I didn't..

Feedback Welcome :)
 
Wow! Surely an ECU from a car in the breakers would be the answer?
 
An interesting read, last time I used two 12V car batteries in series was about 30 years ago to start a Triumph GT6 that just would not start (something to do with a strange device on the carburettor that stopped it getting enough fuel until the revs were high).

I certainly would never try more than 12V on a fuel injected engine though, especially a modern car.

In the Accord there are at least 10 processor units (aka ECU or Electronic Control Units) and IMO you're lucky to have the functionality to get the car running.

This diagram of the CANbus system shows the units

CANbus_units_1.jpg


I wouldn't like to guess which bits of which ECU's are fried.
 
If you can source the faulty modules from a breaker they will just need coding in to your car with a Honda system. I should be able to do this. It's probably not that difficult a fix. Don't look for shortcuts, just search the web and find someone breaking an Accord 2.4

There's loads on eBay. Speak to the sellers and I'm sure someone will cut you a deal. These modules tend not to go faulty so someone may want to sell cheap as there's a limited demand for them.
 
Goodluckmonkey said:
Wow! Surely an ECU from a car in the breakers would be the answer?
Yes, but no ;) they are not cheap used either, and that Pro-Electronics Workshop found out that it's not the main ECU, but three "lower-ranking" modules.

Also I have to keep the total costs in mind with my beloved Accord, as it was only £800 to buy ;)
 
freddofrog said:
An interesting read, last time I used two 12V car batteries in series was about 30 years ago to start a Triumph GT6 that just would not start (something to do with a strange device on the carburettor that stopped it getting enough fuel until the revs were high). I certainly would never try more than 12V on a fuel injected engine though, especially a modern car.

You're right, me neither, nor him "who did it" ;) ...it was one them common professional workshop chargers on wheels, where you have to switch over the cables / decide if 12 or 24 volts before connecting to Lorry or Car.

In the Accord there are at least 10 processor units (aka ECU or Electronic Control Units) and IMO you're lucky to have the functionality to get the car running. I wouldn't like to guess which bits of which ECU's are fried....

Yes, indeed I'm lucky only these three "uncritical" ones are fried....made me wonder if Honda built it like that for incidents like these? those genious japanese...
Thanks for that awesome diagram of the CANbus system Freddofrog! :) ...as the workshop said its 3 modules, I'd guess the fied units are GaugeControl, VSA and Climate Control (though basic Fan/Heating activity is still possible...love the deicing blower right now with minus degrees...only the airconditioning doesn't work and no temp.display working)
 
F6HAD said:
If you can source the faulty modules from a breaker they will just need coding in to your car with a Honda system. I should be able to do this. It's probably not that difficult a fix. Don't look for shortcuts, just search the web and find someone breaking an Accord 2.4

There's loads on eBay. Speak to the sellers and I'm sure someone will cut you a deal. These modules tend not to go faulty so someone may want to sell cheap as there's a limited demand for them.
Hey Fahad, thanks for giving me hope :) didn't think these module are that easy to find - will start looking today!

Also wondering where they sit exactly in the Accord - speaking of accessability.

In case I find modules, they have to be coded with a Honda System, well thanks for offering to give it a try - I read you are based in Halifax, that's 540mls from me here (Portsmout) both ways - not near, but not impossible. ...at least my mls would only count half the way (back south) if it worked ;)

Let's see what I find on ebay.
 
Gauge Control Module sits behind the speedometer, you can get to it by removing the dash/gauge display unit

The VSA control unit is on the back of the ABS/VSA module in the engine compartment

The climate control system also involves the main engine ECU and the Gauge Control Unit (see next)

You might be lucky, it might only be the Gauge Control Module that needs replacing, because it is also acts as a "bridge" in communications between the B-CAN and F-CAN ...so the climate control unit may not be able to tell the engine ECU what to do because of an issue in the Gauge Control Unit, and likewise the VSA unit might appear FUBAR because it cannot be seen by a CANbus reader on the MICU (note that there are very few readers that can see all the units anyway)
 
It's probably worth you buying a HDS off ebay, just for this one job really. Use Lings Honda Parts website to see diagrams of what sits where. Using a HDS yourself will allow you to see what's actually broken..
 
F6HAD said:
It's probably worth you buying a HDS off ebay, just for this one job really.
Using a HDS yourself will allow you to see what's actually broken..
I was also thinking that too (search for Honda HDS HIM), but it is not simple to get working, see this thread http://typeaccord.co.uk/forum/topic/21097-honda-hds-nightmare/



F6HAD said:
Use Lings Honda Parts website to see diagrams of what sits where.

start here https://www.lingshondaparts.com/honda_car_parts_catalogue_C01.php
you will find a page of "thumbnail" drawings for your car, and when you open each "thumbnail" you will see the drawing for that area and the list of parts (part numbers are not Honda, but you can get the Honda part numbers by deleting "_pfk" from the URL of the page)
 
Awesome tips, Thanks a lot Brian and Fahad!!

The Thing with the idea of getting a HDS HIM Diagnostic Tool (£75 on eBay) is that it 'might' not work, as the guy who tried reading out codes just after the incident could not connect to the System; I think he used a generic Snap-on hand-held Tester.

I'll start looking for the Gauge Control - if it's somewhere behind the dash/gauge display unit then I should find it..I had it out last weekend, and it looked quite 'boring' in there, would have never guessed that there is something more hidden ;)

Will check Lings Honda Parts website for locating them..thanks a lot so far Guys!
 
Well if you can't talk to a module then chances are it's either a blown fuse to that module or the module itself. At least you will know it needs replacing
 
^ that's exactly what I was thinking, with an HDS you will know for sure what modules are not communicating on the CANbus
 
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