Dear All,
Just to complete my story for the sake of a positive relationship to life:
Recap: I bought a 7th generation ctdi for £200 as a non runner, with timing chain issues. I received a lot of useful advice from this forum, and then got absorbed into fixing the car and didn't finish my story, which is:
The injectors came out easily, after 157K miles in the car, but the timing chain had snapped and nearly all the rocker arms were broken to bits. I couldn't be sure that the valves weren't bent without looking at them, and at this point it looked cheaper to buy a second hand engine than to buy all the new cam chain gear, head gasket, reconditioning of the cylinder head etc. so I bought an '06 Civic ctdi engine with 86,000 for £500 which also had all the ancillaries still on it. I also gratefully received the gift of another non working engine from a very helpful fellow on this forum. So I now had three engines.
I needed to use my original injectors and also the rocker cover on the Civic is different, so it was necessary to remove the Civic injectors. But they would not budge even under extreme pressure. I cut the rocker cover off with a grinder and made a special puller from 1/2" steel plate, but they still would not move and to this day they remain seized in the (removed) head.
So in the end I used the bottom end of the Civic 86K engine and any ancillaries that suited my car, I used the cylinder head (reconditioned) from my gifted engine, bought new cam and oil pump chains and used the tensioners and guide arms from the Civic. In truth it was hard to keep track of which bits came from which engine, but I did okay. (For information, my original valves did not look bent even though they must have been rammed by the pistons).
Take note that a new head gasket from Honda is £186 or thereabouts.
It was actually enjoyable working on the engine once it was out of the car (it was last summer) and although my project had unravelled massively it was what I had wanted ... some recreational mechanic's work, so I was happy doing it, even if it is scary spending lots of money and never knowing whether it's a sensible choice until the key is turned.
So, with everything ***embled, and using the original injectors, I drained a fully charged battery trying to start my cherished creation, but it did purr into action after a few efforts with a recharged battery and hooked up to the battery of my van as well. It sounded great, very quiet and smooth and still does. I am getting about 60mpg on the motorway at 70mph and luckily all the other functions on this 157K mile car work sweetly. (Cruise control is a great novelty). Even the seats seem taught. My guess (or fantasy?) is that a hard working diminutive female executive originally had this car and she put all the miles on it, otherwise I can't understand why it's in such good condition.
A big thank you to everyone on this site, and wishing you well with your cars.
Cheers!
Tim M