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I wouldn’t be so quick to change the relay, ensure it has gas and that it doesn’t have a faulty pressure switch.

That’s really a very kind endorsement, I’m glad we were able to put a smile on your face. Thank you and enjoy :)

That looks like the right one from the picture.

Pre facelift like yours is a Bosch unit, I can’t remember the part number but as long as it’s a Bosch metal canister unit you should be ok.

Was there any evidence of metal filings when you did the gearbox oil? These aren’t known for gearbox issues. If you’re sure it’s the gearbox then you might want to try some additive to see if it quietens down, but failing that I would say a used box is probably cheap enough so just source and...

I was going to say this is either a damaged egt sensor (seen it when cowboys have tried gutting the dpf and damaged the sensor), or sensor wiring damaged or not plugged in. Looks like it was just the latter for you.

Welcome

I wasn’t suggesting you change your bonnet sensor blind like that, merely stating that on our car it was that. It needs to go on a dealer system to check the logs and understand what the last triggers were. I can do this or you can take to Honda if easier.

It’s really not for me to comment guys, and I certainly am not in a position to offer any comfort around other people’s work. If you’re confident you’re getting a proper job then you take your chances. Best of luck.

You absolutely should not be driving it in this state, and hopefully wherever you’re taking it actually has experience with these cars. I’ve had to solve many bodges over the years.

Avoid a further regen, you’re causing untold damage to your turbo every time you do one.

Nope you should just hear the clutch engage.

Yes run a fly lead from the battery positive terminal direct to the positive connector on the compressor, when you touch the pin it will energise the clutch.

you can try manually triggering the clutch with a positive lead direct from your battery terminal, with engine off.

If you can’t hear it clicking then chances are it’s goosed.

What’s your location, either book with me or someone that has access to a Honda HDS

That’s just a spurious error for the ultrasonics which nearly all Honda’s throw up on a scan with a dealer tool, I would say it’s a red herring. Most likely you will have a bad sensor (on our CRV it was the bonnet sensor). Have it plugged back into the Honda dealer system and go into the events...

Yes but if you’ve blanked it at the exhaust manifold side then that can’t be holding any gasses to leak from.

Was your dpf removed and by any chance did they also remove the cat at the same time?

It’s really no different to any other modern common rail diesel in that sense, maybe watch a few YouTube videos to familiarise yourself on what’s involved. Once the metal fuel rail pipes are bled and removed, undo the injector clamp bolt and see if you can wiggle the injector free. If it doesn’t...